Eddy Current Test Engineer Level III
Devens, MA
Engineering – Quality /
Full-time /
On-site
The Eddy Current Level 3 Engineer at Commonwealth Fusion Systems will play a crucial role in developing novel eddy current inspection methods for MIG and/or TIG welds and overseeing its implementation to the production floor, at external vendor sites, as well as during the construction of the SPARC project.
This position requires a strong understanding of both the physics and practical application of Eddy Current Testing. A firm understanding and previous use of industry codes, specifications, best industry practices, and ability to review and implement industry research will be necessary in order to succeed in this position.
This position will ensure that CFS operates at the highest standards of safety, compliance, and quality in all Eddy Current related activities by applying their technical expertise, leadership skills, and commitment to quality to positively impact our CFS mission.
This team member will:
- Under the guidance of the CFS Sr. NDT Engineer, develop and implement an eddy current inspection solution for the detection of weld defects during in-process welding
- Develop and implement inspection processes and procedures for surface eddy current inspections
- Oversee all technical aspects and performance of ET inspections on the production floor, ensuring safety and compliance with industry standards
- Lead the development of automated image processing tools to evaluate eddy current images for compliance with CFS quality requirements
- Train technicians to conduct examinations and interpret data for compliance
- Develop, review, and maintain ET procedures and adapt them to meet the specific needs of the SPARC project
- Work with the mechanical engineering team to develop tools to implement the Eddy Current process and design custom in-house system solutions
- Work with the Engineering teams to review and recommend inspection requirements
- Report on inspection results, trends, and process improvements
- Oversee ET needs at vendor locations, ensuring consistency and quality of external inspections
- Collaborate with the Senior NDT Level 3 Engineer to optimize inspection strategies and ensure alignment with project goals
- Participate in Root Cause Analysis and support the development of Corrective Actions for non-conformances
- Ensure proper maintenance and calibration of ET equipment
The ideal candidate will have most, if not all, of these requirements:
- Bachelor’s degree in Engineering, Physics, Mathematics, or other related technical field
- ASNT, NAS410, or ISO 9712 Level III Certification in ET
- Additional NDT certifications in RT, UT, and/or PT are preferred
- A minimum of 5 years of experience in NDT, with a focus on Eddy Current testing
- Experience in sub-surface and/or multi-layer ET examinations
- Proficient in using and learning digital ET image evaluation software
- Extensive knowledge of NDE methods, with a heavy concentration in ET
- Analyze 2D image data and report quantitative results
- Familiarity with industry standards
- Procedure development and training
- Excellent communication and organization skills
Additional experience and/or qualifications:
- Extensive experience in developing eddy current solutions and procedures for new inspection needs
- Ability to lift up to 50 lbs occasionally
- Perform activities such as typing, standing, and sitting, for extended periods of time
- Dedication to safety to mitigate industrial hazards that may include heat, cold, noise, fumes, strong magnets, lead (Pb), high voltage, and cryogenics
- Willingness to occasionally travel or work required nights/weekends/on-call or long hours
- #LI-Hybrid
