Thermal Design Engineer - WHRB

Mumbai
Thermal Oxidizer Division – Design Engineering /
Full-time /
On-site
Zeeco fosters a robust work environment where employees, from engineering teams to support groups, benefit from a strong culture, trained leadership, and opportunities for growth. Zeeco collaborates with the biggest names in the industry, enabling individuals to broaden their skills alongside teams of subject matter experts. 

Roles & Responsibilities

    • Thermal Design & Sizing:
    • - Perform thermal design and sizing of boilers, waste heat boilers, fired heaters, and heat exchangers in compliance with ASME, IBR, EN, TEMA, and API codes.
      - Conduct circulation analysis, metal temperature calculations, and pressure drop calculations.
      - Size piping, ducting, and fuel lines in adherence to relevant codes and standards.
    • Material Selection & Process Engineering:
    • - Select appropriate materials based on process conditions and design requirements.
      - Create boiler data sheets, process flow diagrams (PFDs), and piping and instrumentation diagrams (P&IDs).
      - Provide process data for instrumentation and coordinate with the engineering department for detailed drawings.
    • Documentation & Compliance:
    • - Prepare piping and instrumentation diagrams for boiler systems and auxiliary circuits, including deaerator and boiler feedwater systems.
      - Review customer specifications and document deviations for client/consultant discussions.
      - Prepare and submit engineering documents, drawings, and reports to regulatory authorities or customers.
    • Equipment & Vendor Coordination:
    • - Perform sizing calculations for bought-out items such as BFW pumps, fans, dosing systems, blowdown valves, safety valves, and soot blowers.
      - Develop specifications and evaluate technical offers from vendors.
      - Collaborate with vendors and consortium partners during technical meetings and HAZOP reviews.
    • Mechanical Design & BOM Preparation:
    • - Conduct basic mechanical design of equipment as per applicable codes.
      - Prepare a complete Bill of Materials (BOM) for the boiler package in coordination with relevant departments.
    • Project Support & Troubleshooting:
    • - Provide resolution for site-related issues during erection, commissioning, and performance guarantee stages.

Qualifications & Skills

    • Educational Background:
    • - Bachelor’s degree in Mechanical Engineering, Chemical Engineering, or a related discipline.
    • Technical Skills:
    • - Expertise in thermal analysis, circulation analysis, and pressure drop calculations.
      - Proficiency in PFD, P&ID creation, and process data preparation.
      - Knowledge of materials selection for varied process conditions.
    • Soft Skills:
    • - Strong problem-solving and analytical abilities.
      - Excellent communication skills for client and vendor interaction.
      - Team-oriented with an ability to work collaboratively across departments.

Experience

    • Proven experience in thermal design and engineering of boilers, heat exchangers, and related equipment.
    • Familiarity with industry codes such as ASME, IBR, EN, TEMA, and API.

Other Requirements

    • Experience in technical evaluations, vendor management, and regulatory documentation.
    • Familiarity with project lifecycle activities, including HAZOP reviews and site support.
Working at Zeeco means being part of a people-centric culture and environment built on mutual respect, personal encouragement, professional integrity, and limitless opportunity. Join Zeeco and embark on a fulfilling journey where innovation, collaboration, and personal and professional growth converge.